Child Resistant Cartridge Box
Custom Cartridge Paperboard Inserts for Packaging Boxes
Custom die-cut paperboard inserts for packaging boxes. Designed around your product to improve fit, presentation, packing efficiency and shipping practicality.
Specifications
- Box Type
- Drawer Box, Child Resistant Box
- Size
- Custom Sizes Available
- Printing
- CMYK / Pantone Printing
- Finish
- UV, Gold foil, Silver foil, Holographic foil, Embossing, Soft Touch Lamination
- Insert Options
- Paper Insert, EVA Foam, Blister Tray
- MOQ
- 1,000 pcs
- Material
- Premium Paperboard
- Use
- For 0.5ml 1ml 2ml cartridges, Disposable Pens, Pre-rolls, Concentrates
- Child Resistant
- Available or Not Required
Custom Paperboard Inserts for Product Packaging Boxes
Does your product move around inside its packaging? Is your existing insert difficult to assemble or unnecessarily expensive?
A well-designed custom paperboard insert can help hold products in position while improving presentation and packing efficiency.
At Starway Pack, we develop die-cut paper inserts, folded supports and custom internal structures for different retail packaging applications.
Our goal is not simply to fill empty space. We design inserts around how your product is packed, protected, shipped and removed.
Custom Paper Insert Options
Depending on your product, we can explore:
- Die-cut paperboard inserts
- Folded paper supports
- Custom product cavities
- Paper dividers
- Multi-compartment inserts
- Printed or unprinted inserts
- Inserts integrated with folding cartons or drawer boxes
Each design is developed around the actual product dimensions and packaging structure.
Applications for Custom Paperboard Inserts
Cartridge and Prerolls Packaging
Custom cavities can help position narrow products and reduce unnecessary movement.
Glass Jars and Small Containers
Folded supports or dividers may help organize products inside a larger box.
Gift and Promotional Packaging
Paperboard inserts can create a coordinated presentation for multiple items.
Multi-Product Retail Kits
Custom compartments can separate accessories and help simplify packing.
The correct design depends on product weight, fragility and shipping conditions.
Paperboard Inserts vs Foam Inserts
Paperboard inserts may be a suitable alternative to foam for some products, especially when the product is relatively lightweight and does not require substantial cushioning.
Foam inserts may be more appropriate where additional cushioning or a closely contoured cavity is needed.
A paper insert should not be assumed to provide the same impact protection as EVA foam without testing.
ODM Design That Improves Packing Efficiency
Our team has over 10 years of packaging design experience.
When developing an insert, we consider more than appearance:
Product Fit: Does the insert hold the product securely?
Easy Removal: Can customers remove the product without damaging the packaging?
Assembly Time: Can the insert be folded and installed efficiently?
Material Usage: Can the structure be simplified without sacrificing performance?
Shipping Efficiency: Can the insert be supplied flat or nested to reduce unnecessary shipping volume?
Manufacturing Feasibility: Can the insert be die-cut and assembled consistently in production?
A thoughtful insert can sometimes reduce the number of separate packing components and simplify downstream operations.
Materials and Customization
Options may include:
- White paperboard
- Kraft paperboard
- Printed cardstock
- Selected corrugated structures
- Custom die-cut shapes
- Custom folded constructions
Material thickness and structure are selected according to product dimensions, weight and performance requirements.
From Product Sample to Insert Design
You don't need a finished insert drawing.
Send us:
- Product dimensions or physical sample
- Existing box dimensions
- Product quantity per box
- Product weight and fragility
- Preferred insert material
- Required order quantity
- Any assembly or shipping concerns
We can review the packaging arrangement and develop a suitable structural concept.
Frequently Asked Questions
Can you design an insert for my existing box?
Yes. Please provide the internal box dimensions and complete product measurements.
Can a paper insert replace EVA foam?
Sometimes. It depends on the product's protection and presentation requirements.
Can inserts be printed?
Yes. Selected paperboard inserts can be customized with printing and branding.
Can you design an insert for multiple products?
Yes. We can develop compartments for compatible products and accessories.
Can paper inserts be shipped flat?
Many folded structures can be designed for flat supply, depending on the construction.
Request a Custom Packaging Insert Quote
Send your product dimensions, box dimensions, reference photos and estimated quantity.
Our ODM team can help evaluate a practical insert solution.
